Tytherington quarry

Extension proposals

Making best use of existing mineral resources

Securing future supplies

Tytherington quarry has been supplying much-needed building materials for use in the construction and maintenance of homes, schools, hospitals and roads for nearly 100 years, but operations are increasingly constrained. To make the most of the quarry’s existing reserves we are now seeking permission to extract additional limestone from two areas within its existing boundary.

Our proposals seek permission to deepen the Woodleaze area as well as for the extraction of material from the southern area of the quarry under the existing soil store. Combined, this would provide around 6 million tonnes of additional limestone.

We are grateful for the constructive feedback on our proposals that we received from residents as part of our pre-application consultation activity earlier this year, including at our March drop-in event. For more on how this helped shape our final plans, please see the FAQ section below.

We have now submitted our proposals to South Gloucestershire Council (SGC) and the council is now carrying out its own public consultation on our proposals. 
 

More about our proposal

More about our proposal

We are seeking approval to extend our operations by extracting at deeper levels within the Woodleaze area of the quarry.

We are seeking approval to extend our operations by extracting at deeper levels within the Woodleaze area of the quarry as well as under the existing soil store. This will allow us to make the most sustainable use of existing reserves and maintain steady supplies of limestone. 

Both proposed extension areas fall within Tytherington quarry’s boundary, but outside the current permitted area for mineral extraction. That’s why we need to seek permission from the Mineral Planning Authority, (South Gloucestershire Council), to vary the existing permissions.  

In Woodleaze, we would develop three additional quarry benches. Overburden and soil, previously stored within the soil store, will be moved elsewhere within the confines of the quarry and retained for use in restoration. Mineral will continue to be processed via mobile processing plant and no changes are proposed to quarry operating hours or quarry blasting. Similarly, there are no plans to amend permitted HGV volumes or change activity levels at Tytherington’s rail head.

Environment and restoration

An independent Environmental Impact Assessment (EIA) accompanies our application. This has been carried out to identify any potential impacts of our proposals and how they can be mitigated. 

The approved restoration scheme for Tytherington remains unchanged and will see worked-out parts of the site restored while extraction continues elsewhere in the quarry. This progressive approach will see the quarry restored to a deep-water body with a mix of woodland and grassland habitat on the upper benches. 
 

Benefits of the proposed scheme

Limestone is essential for use in building materials to construct and maintain our homes, hospitals, schools, and roads, as well as the infrastructure needed for a low carbon future. If approved, our proposals would help to maintain steady supplies, as well as securing 37 jobs on site and many more in the supply chain.

We’re proud of the role we play in the local community and the contribution we make local services through business rates. Our operations at Tytherington quarry will also continue to support local charitable initiatives as well as providing career opportunities via our apprenticeship and trainee manger programmes. 
 

Public drop-in session

Information shared at our March public drop-in can be viewed below: 

Our proposals

Supplying an essential construction material

Business as usual

Our approach 

Benefits

What happens next

To find out more about Heidelberg Materials UK click here.

Our extensive FAQ section is available below. 

Immediate next steps

The feedback received from local people and other stakeholders helped shape our final proposals (see FAQ section below) and we have now submitted our application to SGC.

SGC will carry out its own consultation with statutory bodies and invite comments from residents. We anticipate that this will take place at some point after the General Election on 4 July 2024.

If approved, our plans would secure around three years of additional mineral reserves at Tytherington quarry.

Being part of SGC’s future

Being part of SGC’s future

Every council must have identified mineral reserves to provide the construction materials essential to society’s current and future needs.

Every council must have identified mineral reserves to provide the construction materials essential to society’s current and future needs. Similarly, like all quarry operators, Heidelberg Materials is mindful of securing on-going reserves and, at Tytherington, we have always been clear that developing the quarry is likely to take place in phases. 

That’s why we are currently in discussions with SGC about the quarry’s long-term future and how it may dovetail with the council’s work on its Local Development Plan (LDP). It’s early days, but any future expansion is likely to be in a south-westerly direction, subject to SGC’s plan. 

Going forward, we’ll keep the local community informed of our thinking, and, just as we are with these current proposals, we’ll seek the public’s views ahead of making any future planning application. 

 

FAQs

Why do we need more limestone?

Limestone is essential for use in building materials to construct and maintain our homes, hospitals, schools, and roads, as well as the infrastructure needed for a low carbon future. 

The UK uses around 250 million tonnes of aggregate a year. For example, building an average house needs 200 tonnes of aggregate and 12 tonnes of mortar. A floating offshore wind turbine uses 15,000 tonnes of concrete and, the Lower Thames Crossing has used 8.8 million tonnes of aggregates, concrete and asphalt.  

The Mineral Products Association (MPA) has calculated that we each use the equivalent of 4 tonnes for every man, woman and child, every year. 

Why do you need to expand extraction at Tytherington quarry?

Limestone deposits at Tytherington quarry are becoming increasingly constrained, so our proposals are about making the most sustainable use of the existing mineral within the quarry.  If approved, extracting deeper in the Woodleaze area and under the exiting soil store would help to maintain steady supplies as well as securing 37 jobs on site and many more in the supply chain.

Why do you need new permissions to extract limestone from within the quarry?

The additional areas we have identified – going deeper in the Woodleaze section of the quarry and under the existing soil store – fall outside the area currently permitted for extraction at Tytherington quarry, even though they are both within the current site boundary. That’s why we need to seek permission from the Mineral Planning Authority (South Gloucestershire Council) to vary the existing permissions.  

It’s important to us to be transparent about our activities, keep the local community informed and seek views before submitting our application. 
 

Why does the limestone have to come from Tytherington quarry?

It’s all about geology. Quarries can only exist where the reserves naturally occur.  

Extracting limestone in Tytherington goes back over 150 years and current permissions for extraction extend to 2042. Today our quarry supplies around 1.8 million tonnes of aggregate per year for use in making ready-mixed and precast concrete products, as well as asphalt for use in road construction and maintenance. 

Tytherington quarry’s rail link first opened in the 1880s and more than 60 per cent of output is now transported by rail, with the quarry suppling material to our rail depots in Oxfordshire, London and the south east of England, where there are no natural deposits of limestone. Transporting a tonne of material by rail, instead of road, cuts the associated CO2 emissions by around two thirds, as well as helping to cut traffic by keeping lorries off the road.  

Our current proposals are all about securing steady supplies in the short term but, looking ahead, Tytherington quarry will remain strategically important, both as a source of nationally significant limestone and as one of a few rail-connected sites.  
 

How does quarrying fit with a low carbon agenda?

Minerals play a vital role in the construction of the infrastructure needed to support the country’s switch to a low carbon economy. Plus, aggregates are also still needed to maintain existing building and infrastructure. 

We’re committed to achieving net zero across our business by 2050 and we’re making good progress. We ensure the most efficient use of resources through high levels of materials’ reuse and recycling as part of our commitment to growing the circular economy. But primary material, including limestone, is still needed to ensure building materials’ strength, integrity and durability in a wide range of applications.
 

Will there be any more HGVs or trains as a result of these proposals?

No. Our proposals are about maintaining supplies and beyond the quarry gate residents will see little change. There will be no changes to HGV numbers and the volume of aggregates transported by rain will remain the same. For us it’s business as usual.

Will blasting deeper mean blasts will be felt more?

Extraction at Tytherington quarry would have taken place at similar depth levels in the former part of the quarry known as North Face in the early 2000’s, so in that respect, what we are proposing is nothing new.  

When it comes to blasting, the UK has very strict regulations, and modern blasting and drilling techniques are designed to minimise vibration and air over pressure. It is also in the quarry operator’s interest to reduce both ground and airborne vibration from blasting to the minimum possible, as this substantially increases the efficiency of the process.

At Tytherington quarry we already comply fully with the strict blasting protocols, and this means that there is no risk to people or property. Plus, our specialist modelling indicates that excavating at deeper levels in Woodleaze, and in the former soil store, will not impact on how blasts are experienced by our near neighbours at Tytherington.
 

Where will the soil currently in the soil store go?

Overburden and soil previously stored within the soil store will be moved elsewhere within the existing quarry boundary, and retained for use in restoration.

In the interim, some will be used to create new screening bunds along the southwestern and southeastern corners of the quarry as well as in raising the existing bund abutting the wood situated between the quarry and the M5. 
 

Currently Tytherington quarry is well screened, will that change?

Our Landscape and Visual Impact Assessment highlights that our proposals will have little impact on visual amenity.  

Firstly, the topography of the area means that, as at present, views into the quarry will be limited. Secondly, our proposed mitigation measures are designed to retain and enhance the character of the local landscape with steps including the creation of additional screening bunds and the augmentation of existing bunds. These will be landscaped, as will the quarry standoff areas, to further screen our operations . 
 

What impact will extracting deeper in Woodleaze have on groundwater?

The independent Environmental Impact Assessment (EIA) that will accompany our planning application has looked at the water environment at Tytherington quarry in detail. 

Studies show that no significant effects are anticipated in relation to the management of the water environment as a result of our proposed extension areas. The views of the Environment Agency and the Lower Severn Internal Drainage Board will also be sought as part of the planning process. 
 

What benefits do these proposals have for local people?

We all depend on steady supplies of vital construction materials to build and maintain the infrastructure we rely on – from fixing potholes to the new infrastructure needed to support the transition to a low carbon economy. Scarcity of supply would drive up prices and even lead to materials being imported, resulting in increased carbon emissions. 

At a more local level, we employ 37 people on site and many more in the supply chain and make significant contributions to local services through business rates and other taxes. We will also continue to support local charitable initiatives as well as providing career opportunities via our apprenticeship and trainee manger programmes. 

We take our responsibilities to be a good neighbour seriously and aim to play a positive part in the communities in which we operate. We are also committed to contributing to a nature positive world via our industry-leading biodiversity programme. This includes our pledge to allocate 15% of all our active quarries for
 

How has feedback received shaped your final proposals?

The project team valued the feedback received from local people on our proposals. Below we have detailed the issues raised with us and our response: 

Flooding

  • We were asked if our proposals to extend quarrying deeper into the Woodleaze area and also under the existing soil store at Tytherington quarry would impact on local drainage. Several residents were concerned about local roads flooding in the Itchington area following heavy rain in the winter months and asked if extending the quarry could exacerbate this in future.  

    Our response: As part of the Environmental Impact Assessment (EIA) that will underpin the Environmental statement accompanying our application we have carried out a water assessment. This concluded that there would be no significant adverse effects in terms of flooding and/or drainage issues.

Road and rail

  • Some residents queried if extending the quarry would lead to increased road and rail movements.

    Our response:  As set out elsewhere in our FAQs, there will be no changes to HGV numbers and the volume of aggregates transported by rain will remain the same. Our proposals are about maintaining supplies and beyond the quarry gate residents will see little change.
     
  • Concerns we raised about the need to realign Itchington road to accommodate the quarry extension.

    Our response: Our proposals do not include any changes to the alignment of Itchington road.